Double Block & Bleed Compact Manifold

DBB Compact Manifold

Two shut-off valves and one bleed point are built into a single body. This saves piping space and reduces the number of outside connections in marine, offshore, oil, gas, LNG and chemical service.

CARILO DBB Compact Manifold with two integrated ball isolation assemblies
NPS 2–24Size range, DN 50–600
Class 150~2500LB
End ConnectionWelded, threaded and flanged ends
Structure TypeFloating and trunnion mounted

Why Use a Compact DBB Manifold

Replace Two Separate Valves with One Compact Unit

One body takes the place of two separate valves and the pipe between them. This can reduce weight, save installation space and leave fewer outside joints to install and inspect.

Less WeightCompared with a separate two-valve setup
Less SpaceUseful where piping space is limited
Fewer JointsFewer flange or weld connections to check

Integrated DBB Manifold

Two ball valves and a bleed connection are built into one cast or forged body. Trunnion-mounted models can also release excess pressure trapped inside the valve body.

Traditional Twin-Valve Assembly

Two separate valves need a connecting pipe and more flange or weld joints. This takes more room and creates more connections to install, inspect and maintain.

Choose the Right Design

Floating Ball or Trunnion-Mounted Ball

Choose the design based on valve size, pressure class, working temperature and how the line must be isolated.

Floating Ball Valve

Line pressure pushes the floating ball against the downstream seat. This design is suitable for general shut-off service. For higher pressure or full double block and bleed duty, use the trunnion-mounted design.

Pressure Class
ASME Class 150–600
Temperature
-29°C to 200°C, soft seated
-29°C to 350°C, metal seated
Typical Duty
General shut-off service
Actuation
Manual, pneumatic, electric or hydraulic

Trunnion Mounted Ball Valve

The ball is supported at the top and bottom, so it stays stable under higher pressure. Spring-loaded seats provide sealing, and the valve includes a separate bleed connection and cavity pressure relief.

Pressure Class
ASME Class 150–2500
Temperature
-29°C to 200°C, soft seated
-29°C to 350°C, metal seated
Typical Duty
High-pressure and important isolation points
Actuation
Manual, pneumatic, electric or hydraulic

Safety Features

Features That Help Protect the Valve and Pipeline

These features help control trapped pressure, keep the stem in place, reduce static build-up and provide backup sealing when needed.

Blow-out Proof Stem

The stem is fitted from inside the body, so line pressure cannot push it out. It also provides a second sealing point.

Anti-static Device

A spring-loaded contact connects the ball, stem and body to help discharge static electricity.

Cavity Pressure Relief

On trunnion-mounted models, excess pressure trapped inside the body can be released back to the pipeline.

Double Block & Bleed

The two shut-off points isolate the line, while the bleed or drain connection lets operators release pressure from the space between them.

Emergency Sealant Injection

Sealant injection fittings are standard on trunnion models NPS 6 and larger. They can also be supplied on smaller sizes when requested.

Fire-safe Construction

Floating and trunnion-mounted versions can be supplied to API 607 fire-safe requirements.

Technical Specifications

Sizes, Pressure Classes and Available Options

CARILO DBB Compact Manifold technical specifications
Size RangeNPS 2–24, DN 50–600
Pressure ClassFloating: ASME Class 150–600; Trunnion: ASME Class 150–2500
Temperature Range-29°C to 200°C with soft seats; up to 350°C with trunnion metal seats
End ConnectionsSocket weld ASME B16.11; butt weld ASME B16.25; NPT threaded ASME B1.20.1; flanged ASME B16.5 up to 24 inches, with ASME B16.47 used for larger project-specific sizes
Port BoreFull bore or reduced bore
Seat / SealingSoft seated as standard; Metal seated available as an option
Body MaterialsCast or forged carbon steel, stainless steel and duplex stainless steel; material grades selected to project and service requirements
OperationLever, gear, pneumatic actuator, electric actuator or hydraulic actuator
Construction OptionsThree-piece, extended neck and project-specific custom configuration
Carbon Steel

Cast or Forged Carbon Steel

Available in cast and forged grades for oil, gas, water and other fluids that do not require a corrosion-resistant body.

Stainless Steel

Cast or Forged Stainless Steel

Available in cast and forged grades where better corrosion resistance is needed, including many chemical and marine applications.

Duplex Stainless Steel

Cast or Forged Duplex Stainless Steel

Multiple duplex and super duplex grades are available for higher strength and improved resistance to chloride corrosion in seawater and offshore service.

Applications

Where the DBB Compact Manifold Is Used

Marine

FPSO & Tankers

Used for cargo, tank-cleaning and process lines where lower weight and a smaller installation area are helpful.

Offshore

Production Platforms

Used to isolate topside process lines before inspection, draining or maintenance.

Offshore

Subsea Manifolds

Trunnion-mounted and metal-seated options are available for high-pressure production lines.

Energy

Offshore Wind & Terminals

Suitable for hydraulic, cooling and loading systems where piping space is limited.

Standards and Test Documents

Standards, Testing and Documents Available

API 6DDesign and manufacturing requirements for pipeline valves
API 607Fire testing for ball valves and other quarter-turn valves
API 598 / ISO 5208Shell pressure testing and seat leakage testing
ISO 15848-2Production testing for low external leakage when required
PED 2014/68/EUEuropean pressure equipment requirements when included in the order
Available documents can include shell pressure test reports, low-pressure air seat test reports, EN 10204 material certificates and material traceability records. Third-party inspection can be arranged when required.

FAQ

Common Questions About DBB Compact Manifolds

How is a compact DBB manifold different from a twin-valve assembly?
A compact DBB manifold puts two shut-off valves and one bleed point in a single body. A traditional setup uses two separate valves and a connecting pipe, so it is usually heavier, takes more space and has more joints.
When should a trunnion-mounted design be specified?
Choose the trunnion-mounted design for larger sizes, higher pressure, higher temperature or important isolation points that need a separate bleed connection and cavity pressure relief.
Which material is suitable for seawater service?
Duplex or super duplex stainless steel can be supplied for seawater and other chloride-rich service. The final material grade should be checked against the fluid, chloride level, temperature, pressure and project corrosion rules.
What information is needed for a quotation?
Send the valve size, pressure class, working temperature, fluid, body and trim materials, end connection, bore type, operating method, quantity and any testing or document requirements.

Request a Quote

Send Us Your DBB Manifold Requirements

Send the size, pressure class, material, end connection, fluid, temperature, quantity and test requirements. Our team will check the details and prepare a quotation.

sales@carilovalve.com +86-577-57766889